Full-automatic high-pressure chamber filter press used for dewatering sludge
- Details
Application and introduction
DY type belt filter press is the efficient dewatering equipment after the thickener that dewaters the thickened sludge to form filter cake. It has features of automatic control, continuous operation and stepless speed regulation, it is applicable for multiple kinds of sludge dewatering in city, papermaking, printing and dyeing, leather, textile, chemical industry, food industry.
Full enclosed structure, the environment of dewaterer room is changed completely; the added exhaust system makes the odor treatment come true.
• Enclosed cover can be disassembled easily, maintenance is no longer difficult.
• Compact structure, delicate design, high efficiency of dewatering.
• Professional production, excellent stability.
At the same time, with different combination of thickening band width, it can meet the balance demand of press section solid loading.
Operational principle
After intensive mixing, sludge and flocculant are sent into sludge gravity dewatering area of belt filter press to be dewatered by the gravity of sludge itself, there is sludge distribution device in gravity area, so the sludge can be distributed on filter belt and then be pre compressed and dewatered in the wedge press section between upper and lower layer networks and finally form the filter cake in press area.
belt presser
process chart
instruction:
sludge
clear water
cleaning water
flocculant
air
1、sludge feeding pump
2、flocculant tank
3、flocculant measuring pump
4、dilution plate
5、washing water pump
6、distribution box
7、air compressor
8、 flocculator
9、 belt thickening filter press
10、screw conveyer
A. entry of sludge
B. entry of drinking water
C. entry of clean water
D. discharge of filtered substances
E. discharge of sludge
Table of main specifications and parameters
| Type | DY500 | DY1000 | DY1500 | DY2000 | DY2500 |
| Filter belt width （mm） | 500 | 1000 | 1500 | 2000 | 2500 |
| Filter belt speed （m/min） | 1.5-6.0 | ||||
| Drive power of main engine（Kw） | 1.1 | 1.1 | 1.5 | 1.5 | 2.2 |
| Noise of main engine（Db(A)） | ≤75 | ||||
| Main engine weight （Kg） | 2500 | 3500 | 4500 | 5500 | 6500 |
| Operating weight （Kg） | 2800 | 4000 | 5250 | 6500 | 7800 |
| External size （mm） | 4000*965*1750 | 4000*1465*1750 | 4000*1965*1750 | 4000*2465*1750 | 4000*2965 |
Table of system supporting parameters
| System parameters/type | DY500 | DY1000 | DY1500 | DY2000 | DY2500 |
| Sludge pump flow （m3/h） | 2-5 | 3-9 | 5-12 | 7-18 | 8-24 |
| Flushing pump flow （m3/h） | 4-6 | 6-10 | 9-15 | 12-20 | 15-25 |
| Lift of flushing pump （m3/h） | ≥50 | ||||
| Water consumption for dosing （1/h） | 750 | 1250 | 1800 | 2400 | 3000 |
| Dosing pump flow （1/h） | 150-300 | 300-600 | 600-1000 | 1000-1500 | 1000-2000 |
| Air flow （1/min） | ≥60 | ||||
| Air pressure （Mpa） | ≥0.6 | ||||
| Throughput of conveyor （kg/h） | 800 | 1500 | 2250 | 3000 | 3750 |
Note: All the parameters are from municipal administration thickened sludge, the configuration will change due to different materials
Foundation drawing of DY type belt filter press (applicable for DYC, DNY type belt filter press)
foundation bolt M15 x 300 revealed length 60mm
or reserve square hold of 100 x 100 x 250 for secondary grouting
Description:
1. The foundation bottom can be made into taper, close up to 300mm x 300mm
2. This diagram is for reference only, can make change according to specific circumstance
3. The elevation in the diagram is measured in meter, the other dimensions are measured in millimeters.